Maruti Suzuki Adds 2.5 Lakh Units Production Capacity At Kharkhoda Plant

The opening of its second manufacturing unit at Kharkhoda, Haryana, marks a significant boost to Maruti Suzuki India Ltd.'s production capabilities. This new facility adds 2.5 lakh units to the company's annual capacity, raising its total production power to 26.5 lakh units across all plants.

Production Begins in Kharkhoda

Maruti Suzuki India Ltd. started commercial production at its second plant in Kharkhoda, Haryana, on May 18, 2026.

This facility adds an annual production capacity of 2.5 lakh units (250,000 vehicles).

The total production capacity for the entire Kharkhoda facility will reach 5 lakh units (0.5 million vehicles) upon full completion.

Consequently, Maruti Suzuki's overall annual production capacity across all its plants now stands at 26.5 lakh units (2.65 million vehicles).

Strategic Importance

This expanded capacity is key for Maruti Suzuki to meet India's growing vehicle demand. It reinforces the company's market leadership and its ability to scale operations. The Kharkhoda facility is set to become one of Suzuki's largest global manufacturing hubs, highlighting its strategic value.

Project Background

The foundation stone for the expansive Kharkhoda project was laid in August 2022.

The first phase of production at Kharkhoda began in February 2025.

This entire project is designed for a total capacity of 1 million units and involves an investment of around ₹11,000 crore.

Maruti Suzuki aims to achieve a total production capacity of 3 million units per annum by FY2031, with this expansion forming a key part of that vision.

Impact of New Capacity

• Enhanced ability to meet future demand and reduce waiting periods for popular models.
• Strengthened competitive position against rivals in India's automotive market.
• Potential for improved operational efficiency and economies of scale.
• Foundation laid for achieving higher sales volumes and market share in the medium to long term.

Competitive Landscape

Maruti Suzuki's expanded capacity of 26.5 lakh units significantly outstrips its closest competitors.

Hydari Motor India has a total capacity of approximately 1.5 million units.

Tata Motors operates with a combined capacity of around 1 million units.

Mahindra & Mahindra's automotive division capacity stands at about 500,000 units.

Key Figures

Company annual production capacity rose from about 24 lakh units (before Kharkhoda phase 2) to 26.5 lakh units by May 2026.

Kharkhoda facility target capacity: 1 million units upon full completion.

Project timeline: Foundation stone laid August 2022; second plant production began May 2026.

Looking Ahead

• Ramp-up progress of the second Kharkhoda plant towards its full operational capacity.
• Company's ability to translate increased production capacity into higher sales volumes.
• New model launches planned to leverage expanded manufacturing capabilities.
• Progress towards the overall 3 million units/annum target by FY2031.
• Management commentary on capacity utilization and future expansion phases.